Waxtarka-sare ee CNC-daynta Xalka ee Dusha Sare iyo Shaabadda Shaabadda

Marka ay timaado soo saarista caaryada stamping adag ama samaynta sagxadaha adag, saxnaanta iyo hufnaanta lama gorgortami karo. MarkaPFT, waxaanu ku takhasusaywax-ku-oolnimada sare ee xalalka wax-shiidka ee CNCkuwaas oo isku dara tignoolajiyada casriga ah iyo tobanaan sano oo khibrad injineernimo ah. Haddi aad ku sugan tahay hawada sare, baabuurta, ama qalabka caafimaadka, adeegyadayada ku habboon ayaa hubinaya in mashaariicdaadu ay buuxiyaan heerarka ugu sarreeya ee tayada iyo cimri dhererka.

1.Mashiinno Horumarineed oo Sax ah oo aan la is barbar dhigi karin

Warshadayadu waxay ku qalabaysan tahay mashiinada wax-shiidka ee CNC oo casri ah, oo ay ku jiraan5-dhidibka CNC nidaamyadaiyoxadhig-xawaaraha sare leh, loogu talagalay in lagu xakameeyo xitaa joomatariyada ugu adag. Tusaale ahaan, ourDMG MORI MillTap 700wuxuu isku daraa cabbirka laysarka iyo aragtida 3D ee waqtiga-dhabta ah si loo gaaro saxnaanta heerka-yar-yar-ku habboon marawaxadaha hawada hawada ama caarada galintaanka caafimaadka.

Tilmaamaha muhiimka ah ee qalabkayaga:

•5-axis is beddelkaMashiinka xagal badan iyada oo aan dib loo dhigin.
•Xakamaynta jerk-ka-simmetricalsi loo yareeyo gariirka oo loo hubiyo dariiqyada aaladaha siman.
•Gunnada kulaylka ee wakhtiga dhabta ahsi looga hortago balaadhinta walxaha inta lagu jiro hawlgallada daba dheeraaday.

Cidhifka tignoolajiyada wuxuu noo ogolaanayaa inaan hoos u dhigno waqtiyada wareegga ilaa ilaa30%iyada oo la ilaalinayo dhammaysyada dusha sare si fiican0.2μm.

2.La Xaqiijiyay Khibradda Mashiinnada Dusha Sare ee Kakan

Sagxadaha isku dhafan waxay u baahan yihiin wax ka badan qalab horumarsan oo keliya - waxay u baahan yihiinxeeladaha mashiinada la qabsiga. Injineeradayadu way isticmaalaanAlgorithms-yada ku salaysan NURBSsi kor loogu qaado heerarka quudinta iyo goynta moolka si firfircoon. Tusaale ahaan, mashruuc dhawaan la sameeyay oo ku lug leh caaryada shaambada baabuurta ee god-dheer, waxaanu gaadhnay a98% heerka saxnaanta cabbirkaadoo isku daraya:

•Warshadaynta is-dhex-galka Spiralsi looga saaro walxaha isku midka ah.
•Dariiqyada qalabka Trochoidalsi looga hortago culeyska qalabka ee birta adag.
•HD la socodka hawshasi loo ogaado weecsanaanta u yar sida 5 microns.

Habkani kaliya kuma kordhinayo nolosha aaladda40%laakiin sidoo kale waxay meesha ka saaraysaa baahida loo qabo dhamaystirka labaad ee 85% kiisaska.

3.Nidaamyada Xakamaynta Tayada Adag

Qayb kasta waxa la mariyaa aHabka kormeerka 12-marxaladdawaafaqsan ISO 9001: 2015 heerarka. Qaabka hubinta tayadayada waxa ka mid ah:

•Xaqiijinta alaabta ceeriiniyadoo la adeegsanayo spectrometers XRF si loo ansixiyo ka kooban alloy

•Jeegaga ku jira hawshaleh iskaanka laysarka iyo CMM-yada (Coordinate Measuring Machines).

•Kormeerka ugu dambeeyaKa soo horjeeda dulqaadka ASME Y14.5, oo ay taageerayaan warbixino raadraac oo buuxa.

Waxaan sidoo kale hirgelinayDayactirka saadaasha ee AI ay wadoNidaamyadayada CNC, oo hoos u dhigaya wakhtiga aan la qorshayn90%iyo hubinta wax soo saarka joogtada ah ee dalabaadka mugga sare.

4.Xalka Kala Duwan ee Warshadaha Kasta

Adeegyadayada wax-shiidka ee CNC waxa ay daboolaan codsiyo badan oo kala duwan:

•Hawada hawada: Caaryada feeraha ee baalasha leh ee alloys titanium (Ti-6Al-4V).
•Baabuur: Dhimashada saxda ah ee saxda ah ee saxda ah ee loo yaqaan 'blocks engine'.
•CaafimaadQalabka qalliinka ee PEEK noole ku habboon.
•Elektrooniga macaamiisha: Qaybaha shiilan ee yar yar ee khadadka casriga ah.

Tusaale ahaan, ourHabka Habboon ee HabboonWaxay ogolaataa dib-u-habayn degdeg ah oo u dhexeeya wax-soo-saarka dufcaddii, taasoo awood noo siinaysa inaan fulino amarada ka socda50 ilaa 50,000 unugiyada oo aan la dhimin waqtiyada hogaanka.

5.Dhamaadka-ilaa-dhamaadka Taageerada Hawlgallada aan kala go'a lahayn

Waxaan ku garab taaganahay shaqadayada a3-sano damaanadiyo 24/7 taageero farsamo. Adeegyadayada iibka kadib waxaa ka mid ah:

•Tababarka goobtaee hawl wadeenadaada hagaajinta marin-haweedka
•Gaarsiinta qaybta degdega ah48 saacadood gudahood caalamka.
•Hannaanka xisaabintasi loo aqoonsado hagaajinta hufnaanta ee socodka shaqadaada.

Kadib fulinta ourBarnaamijka Maareynta Qalabka Smart, hal macmiil ayaa hoos u dhigay kharashaadka qalabka22%iyada oo loo marayo jadwalka beddelka saadaalinta.

Waa maxay sababta nala shuraako ah?

•ISO 9001 & IATF 16949 waa la xaqiijiyayhababka wax soo saarka.
•40% dhaqsaha badan mashruucamarka la barbardhigo celceliska warshadaha.
•100% sirlagu dammaanad qaado NDA-yada iyo borotokoolka xogta sir ah.

Diyaar ma u tahay inaad sare u qaaddo awoodahaaga wax soo saarka?
 La xidhiidh kooxdayada injineernimada maanta aDFM lacag la'aan ah (Naqshadaynta Wax-soo-saarka) falanqayntaee mashruucaaga xiga.