Mashiinka dhidibada badan ee CNC ee agabka indhaha ee saxda ah

Warshadaha halka saxnaanta heerka-yar-yar ay qeexdo guusha - hawada hawada, aaladaha caafimaadka, optic-yada horumarsan - baahida loo qaboqaybaha indhaha ee ultra-saxlehjoomatari adagayaa kor u kacaysa. Mashiinnada CNC ee 3-axis ee dhaqameedku waxay la halgamayaan jaangooyooyin adag iyo dulqaad adag, laakiindhidibo badan CNC machiningkacaan baa tan. Warshadeenu waxay ka faa'iidaysataa tignoolajiyada 5- dhidibka CNC si ay u bixiso qaybaha buuxiya heerarka ugu adag, isku darkaqalab horumarsan,xakamaynta tayada adagiyotaageerada macaamiisha ee ku habboon.

Waa maxay sababta Multi-Axis CNC Machining?

1.Saxnimada Aan La Simin Naqshadaha Kakan

•   Si ka duwan mashiinnada dhidibka 3 ee xaddidan dhaqdhaqaaqa toosan, our5-dhidibka CNC nidaamyada(tusaale, taxanaha DMU) awood u yeelo isku mar wareeg ah oo ay la socdaan faashash A/B/C. Tani waxay u oggolaaneysaa in la farsameeyo qaabab adag - lenses-yada xorta ah, muraayadaha aspherical - ee hal habayn, baabi'inta dib u habeynta khaladaadka iyo gaaritaanka dulqaadka gudaha± 0.003mm.

•   Tusaale: muraayad laba-curvature ah oo loogu talagalay collimators laser, oo u baahan <0.005mm leexashada dusha sare, ayaa la soo saaray iyadoo sax ah 99.8%.

2.Waxtarka & Kharashka Keydka

•   Makiinada hal-habaynta ahwaxay yaraynaysaa wakhtiga wax soo saarka 40-60% marka loo eego hababka marxaladaha badan. Mashruuca guriyeynta indhaha ee dayax-gacmeedka, waxaan ka jarnay wakhtiga hogaanka min 14 maalmood ilaa 6.

•   Dariiqyada aaladaha otomaatiga u ah waxay yareeyaan qashinka walxaha—muhiim u ah substrates qaaliga ah sida silica la isku daray ama Zerodur® .

Awoodaha Gaarka ah ee Warshadayada

1. Qalabka dhidibada badan ee horumarsan

• 5-Axis CNC CentersDMU 65 monoBLOCK® (safar: X-1400mm, Y-900mm, Z-700mm; Spindle: 42,000 RPM) oo loogu talagalay dhammayn la'aan gariir la'aan ah.
• Isku-darka Saxda ah ee Ultra-Precision: Baadhitaanno laser isku-dhafan oo loogu talagalay cabbirka-waqtiga-dhabta ah iyo hagaajinta qalabka la-qabsiga inta lagu jiro mashiinka.
• Korjoogteynta Hab-socodka: Qayb kasta waxay martaa saddex isbaaro:

2. Nidaamka deegaanka tayada adag

Shaybaarka shaybaadhka ceeriin ah (ISO 17025)

Baadhitaanka mashiinka dushiisa ee saxnaanta cabbirka.

Ansixinta nidaamka CMM kadib (Zeiss CONTURA G2, saxsanaanta: 1.1µm + L/350µm) .

•waafaqsan ISO 9001/13485Socodka shaqada ee la diiwaan galiyay waxay xaqiijinayaan in la heli karo laga bilaabo nashqadaynta ilaa bixinta.

3. Qalab kala duwan & Khibrad Codsi

QalabkaMuraayadaha indhaha, ceramics, titanium, Inconel®.

Codsiyada: Endoscopes, Arrays lens VR, collimators fiber-optic, muraayadaha hawada sare.

4. Dhamaadka-ilaa-Dhamaadka Taageerada Macmiilka

•Iskaashiga NaqshadeyntaInjineeradayadu waxay hagaajiyaan naqshadaynta wax-soo-saarka (DFM) - tusaale, fududaynta hoos-u-dhigista si loo yareeyo kharashyada.
•Dammaanad Bixinta Kadib:

o24/7 khadka tooska ah ee farsamada (<30-daqiiqo jawaab) .
oTaageerada dayactirka nolosha + 2 sano oo dammaanad ah.
oSaadka qayb ka mid ah: gaarsiinta caalamiga ah 72 saacadood gudahood.

Daraasadda Kiis: Lens-ka Ujeeddada Microscope-sare ee NA

LoolanMacmiilka biomedical-ku wuxuu u baahday 200 lenses oo leh grooves-yar (qoto dheer: 50µm ± 2µm) hagida iftiinka dareeraha ah.
Xalka:

•5- dhidib CNC ah oo barnaamijyay dariiqooyin elliptical ah oo leh xaglo leexin doorsooma.
•Sawirka laysarka ee ku dhex jira ayaa la ogaaday weecsanaan>1µm, taasoo kicinaysa toosin toos ah.
Natiijada: 0% heerka diidmada; 98% keenista wakhtiga loogu talagalay .

FAQs: Wax ka qabashada walaacyada muhiimka ah ee macaamiisha

S: Miyaad maareyn kartaa joomatari muuqaal-goysyada hoose leh ama suemmetry aan wareeg ahayn?
J: Dhab ahaantii. Miisaskayada 5- dhidibka ah ee CNC ee miisaska rotary-ga ah waxay galaan xagasha ilaa 110 °, sifooyinka mashiinnada sida kanaalka helicalka ah ama dusha sare ee dhidibka ka baxsan iyada oo aan dib loo habeynin.

S: Sideed u hubinaysaa sharafta dusha indhaha?
J: Waxaan isticmaalnaa aaladaha dheeman-dahaarka leh oo leh wareegyada nano-polishing, gaaritaanka qallafsanaanta dusha sare (Ra) <10nm-muhiim u ah codsiyada laysarka.

S: Maxaa dhacaya haddii aan u baahdo wax ka beddelka naqshadeynta ka dib soo saarista?
J: Xariirkayaga ku salaysan daruuraha ayaa kuu ogolaanaya inaad soo gudbiso dib u eegis, oo leh noocyo cusub oo la cusboonaysiiyay oo lagu keenay 5-7 maalmood.